Schneider Electric Xantrex XW Przewodnik Instalacji Strona 42
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Inverter/Charger Installation
2–12 975-0239-01-01
This manual for use by qualified personnel only
Battery cable
length
Runs should be kept as short as practical. Length should not exceed 10 feet
(3 m). For best performance, the positive and negative cables should run
alongside each other. Avoid cable loops.
Battery cable lugs Battery cables must have crimped copper compression lugs or crimped and
soldered copper compression lugs. Soldered connections alone are not
acceptable. Lugs must be rated for use with fine-stranded cable.
Overcurrent
protection
For safety and compliance with regulations, battery overcurrent protection is
required. Fuses and disconnects must be sized to protect the wiring in the
system and are required to open before the wire reaches its maximum current
carrying capability.
Terminal covers Color-coded snap-on DC terminal covers are provided to prevent accidental
contact with the terminals. Terminal covers are required for all installations, even
if a Xantrex XW Conduit Box is used. It is also recommended that the shank of the
ring terminals (cable lugs) be covered with heat shrink or some other form of
insulation.
Table 2-2 Recommended Battery Cable Size Versus Length
Inverter Model Up to 5 Feet (1.5 m) (90°C wire)
Up to 10 Feet (3 m)
(90°C wire)
Xantrex XW4024 #4/0 AWG (120 mm
2
) #4/0 AWG (120 mm
2
)
Xantrex XW4548 #2/0 AWG (70 mm
2
) #4/0 AWG (120 mm
2
)
Xantrex XW6048 #4/0 AWG (120 mm
2
) #4/0 AWG (120 mm
2
)
Important: The NEC/CEC requires both overcurrent protection and a disconnect
switch for residential and commercial electrical systems. These items are not
supplied as part of the inverter, but are included in the Xantrex XW Power
Distribution Panel.
Table 2-3 Battery Cable (in Conduit) to Maximum Breaker/Fuse Size
Cable Size Required Maximum Breaker/Fuse Size
#2/0 (00) AWG 175 amps
#4/0 (0000) AWG 250 amps
- Xantrex™ XW Power System 1
- Xantrex XW Power System 3
- Copyright and Contact 4
- About This Guide 5
- Conventions Used 6
- Related Information 6
- Important Safety Instructions 7
- Limitations on Use 8
- Single-phase Operation Only 8
- Explosive Gas Precautions 8
- FCC Information to the User 9
- Contents 11
- A Specifications 14
- B Wiring Diagrams 14
- 1 Introduction 21
- System Overview 22
- Xantrex XW Conduit Box 24
- 975-0239-01-01 1–5 25
- FGA Number: 28
- 865-1050 28
- 865-1060 29
- 2 Inverter/Charger 31
- Pre-Installation 32
- Clearance Requirements 34
- Mounting 34
- Inverter/Charger Installation 36
- 2–6 975-0239-01-01 36
- Step 2: Mounting the Inverter 37
- Step 4: Wiring the Inverter 39
- Inverter Grounding 44
- Grounding the DC System 45
- 975-0239-01-01 2–17 47
- Making DC Connections 48
- Making AC Connections 50
- CAUTION: 51
- Damage to the Inverter 51
- Grounding the AC System 53
- 2–26 975-0239-01-01 56
- 975-0239-01-01 2–27 57
- Distribution Panel 58
- AUX Port 60
- User Line Wiring 61
- AUX Port Terminal Assignments 61
- Confirm All Connections 62
- Enable the Inverter 63
- AC Voltage Check 64
- 2–36 975-0239-01-01 66
- Installation Steps 67
- Power Distribution Panel 68
- 975-0239-01-01 2–39 69
- 975-0239-01-01 2–41 71
- 2–42 975-0239-01-01 72
- See Figure 2-9 on page 2–14 76
- 975-0239-01-01 2–47 77
- 2–48 975-0239-01-01 78
- 2–52 975-0239-01-01 82
- 975-0239-01-01 2–53 83
- 3 Xantrex Xanbus 85
- The Xantrex Xanbus System 86
- Network Components 87
- Ordering Network Components 88
- Network Layout 89
- Installing the Network 90
- 4 Xantrex XW Solar 93
- PV Array Requirements 94
- Remove screws to access 97
- Removing Knockouts 98
- Mounting the Controller 99
- Secure with two more screws 100
- Place keyhole slot 100
- ¼" 6 mm 100
- Grounding 101
- WARNING: Shock Hazard 102
- WARNING: Fire Hazard 102
- Ungrounded Arrays 103
- Minimum Wire Gauge 105
- Over-current Protection 105
- Current Rating 105
- WARNING: Equipment damage 106
- Commissioning 111
- 5 Xantrex XW System 115
- Materials and Tools Required 117
- Choosing a Location 117
- WARNING: Explosion hazard 117
- WARNING: Shock hazard 118
- Rotate tabs to 119
- CAUTION: Equipment damage 120
- Verifying the Installation 122
- Preparing an Installation 123
- WARNING: Explosion Hazard 124
- CAUTION: Shock Hazard 126
- N/OFF/LED Indicator 128
- N/OFF/LED Indicator return 128
- Connecting the Generator 129
- CAUTION: Equipment Damage 131
- N/OFF switch. This light 132
- Verifying Power Is Available 135
- A Specifications 137
- Electrical Specifications 138
- Connection 139
- Specifications 140
- A–4 975-0239-01-01 140
- Ambient Temperature (°C) 141
- Xantrex XW Series Efficiency 142
- Charging Power Factor 143
- Mechanical Specifications 144
- Accessories 145
- B Wiring Diagrams 147
- 975-0239-01-01 B–3 149
- Xantrex Xanbus 150
- Network Terminator 150
- Xantrex XW Inverter/Charger 150
- Wiring Diagrams 152
- B–6 975-0239-01-01 152
- 975-0239-01-01 B–7 153
- B–8 975-0239-01-01 154
- C Alternate System 155
- 975-0239-01-01 C–3 157
- C–4 975-0239-01-01 158
- 975-0239-01-01 C–5 159
- CAUTION: Damage to Equipment 161
- Schneider Electric 166
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