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Xantrex XW Solar Charge Controller Installation
4–20 975-0239-01-01
This manual for use by qualified personnel only
Commissioning Units Using a Xantrex XW System Control Panel
In systems where a Xantrex XW System Control Panel (Xantrex XW SCP) is
present, the Xantrex XW SCP is intended to be the configuration interface.
For information about Xantrex XW SCP navigation and menus, see Appendix B,
“Xantrex XW System Control Panel Menus” in the Xantrex XW Solar Charge
Controller Owner’s Guide.
Commissioning units using a Xantrex XW SCP involves three separate procedures:
1. Setting the Device Numbers for all Xantrex XW SCCs.
2. Configuring Connections and Charger Settings for the first Xantrex XW SCC.
3. Copying settings from the first unit to the other Xantrex XW SCC.
To set the Device Numbers for all Xantrex XW Solar Charge Controllers:
1. Ensure power is applied to the Xantrex XW System Control Panel.
2. Close the DC disconnect or use a selector switch to apply battery power to
all of the Xantrex XW SCCs at the same time. When the Xantrex XW SCCs are
powered up, they will detect that a Xantrex XW SCP is already operating on
the network, and be ready for configuration through the Xantrex XW SCP.
Do not apply PV power at this point.
3. From the Select Device menu on the Xantrex XW SCP, select a Xantrex XW
Solar Charge Controller (each unit should appear as “MPPT60 00” where the
60 stands for 60A, and the 00 is its device number).
4. On the MPPT Setup menu, ensure the Advanced Settings item is displayed.
If Advanced Settings are not displayed (and Basic Settings appears as the
last item on the menu), press the up arrow, down arrow and Exit keys
together. (For more information about Advanced Settings, see Appendix B in
the Xantrex XW Solar Charge Controller Owner’s Guide.)
5. Select Advanced Settings, then select the Multi Unit Config menu.
After entering the Multi Unit Config menu, the LCD backlight on the Xantrex
XW Solar Charge Controller to be configured will flash.
6. On the Multi Unit Config menu, select Dev Number and set it to a number
other than 00. Press Enter to confirm the new device number.
The device number can be set to any number between 01 and 31. For the
first Xantrex XW Solar Charge Controller, 01 is recommended. If you have
two charge controllers, simply set them to 01 and 02.
7. Press Exit until the Select Device menu is displayed.
The Xantrex XW Solar Charge Controller now appears as MPPT60 01 on
the menu.
8. Repeat steps 3 through 7 for the next Xantrex XW Solar Charge Controller.
When you have set the device number for all Xantrex XW Solar Charge
Controllers, you can configure Connections and Charger Settings for the first
Xantrex XW Solar Charge Controller.
- Xantrex™ XW Power System 1
- Xantrex XW Power System 3
- Copyright and Contact 4
- About This Guide 5
- Conventions Used 6
- Related Information 6
- Important Safety Instructions 7
- Limitations on Use 8
- Single-phase Operation Only 8
- Explosive Gas Precautions 8
- FCC Information to the User 9
- Contents 11
- A Specifications 14
- B Wiring Diagrams 14
- 1 Introduction 21
- System Overview 22
- Xantrex XW Conduit Box 24
- 975-0239-01-01 1–5 25
- FGA Number: 28
- 865-1050 28
- 865-1060 29
- 2 Inverter/Charger 31
- Pre-Installation 32
- Clearance Requirements 34
- Mounting 34
- Inverter/Charger Installation 36
- 2–6 975-0239-01-01 36
- Step 2: Mounting the Inverter 37
- Step 4: Wiring the Inverter 39
- Inverter Grounding 44
- Grounding the DC System 45
- 975-0239-01-01 2–17 47
- Making DC Connections 48
- Making AC Connections 50
- CAUTION: 51
- Damage to the Inverter 51
- Grounding the AC System 53
- 2–26 975-0239-01-01 56
- 975-0239-01-01 2–27 57
- Distribution Panel 58
- AUX Port 60
- User Line Wiring 61
- AUX Port Terminal Assignments 61
- Confirm All Connections 62
- Enable the Inverter 63
- AC Voltage Check 64
- 2–36 975-0239-01-01 66
- Installation Steps 67
- Power Distribution Panel 68
- 975-0239-01-01 2–39 69
- 975-0239-01-01 2–41 71
- 2–42 975-0239-01-01 72
- See Figure 2-9 on page 2–14 76
- 975-0239-01-01 2–47 77
- 2–48 975-0239-01-01 78
- 2–52 975-0239-01-01 82
- 975-0239-01-01 2–53 83
- 3 Xantrex Xanbus 85
- The Xantrex Xanbus System 86
- Network Components 87
- Ordering Network Components 88
- Network Layout 89
- Installing the Network 90
- 4 Xantrex XW Solar 93
- PV Array Requirements 94
- Remove screws to access 97
- Removing Knockouts 98
- Mounting the Controller 99
- Secure with two more screws 100
- Place keyhole slot 100
- ¼" 6 mm 100
- Grounding 101
- WARNING: Shock Hazard 102
- WARNING: Fire Hazard 102
- Ungrounded Arrays 103
- Minimum Wire Gauge 105
- Over-current Protection 105
- Current Rating 105
- WARNING: Equipment damage 106
- Commissioning 111
- 5 Xantrex XW System 115
- Materials and Tools Required 117
- Choosing a Location 117
- WARNING: Explosion hazard 117
- WARNING: Shock hazard 118
- Rotate tabs to 119
- CAUTION: Equipment damage 120
- Verifying the Installation 122
- Preparing an Installation 123
- WARNING: Explosion Hazard 124
- CAUTION: Shock Hazard 126
- N/OFF/LED Indicator 128
- N/OFF/LED Indicator return 128
- Connecting the Generator 129
- CAUTION: Equipment Damage 131
- N/OFF switch. This light 132
- Verifying Power Is Available 135
- A Specifications 137
- Electrical Specifications 138
- Connection 139
- Specifications 140
- A–4 975-0239-01-01 140
- Ambient Temperature (°C) 141
- Xantrex XW Series Efficiency 142
- Charging Power Factor 143
- Mechanical Specifications 144
- Accessories 145
- B Wiring Diagrams 147
- 975-0239-01-01 B–3 149
- Xantrex Xanbus 150
- Network Terminator 150
- Xantrex XW Inverter/Charger 150
- Wiring Diagrams 152
- B–6 975-0239-01-01 152
- 975-0239-01-01 B–7 153
- B–8 975-0239-01-01 154
- C Alternate System 155
- 975-0239-01-01 C–3 157
- C–4 975-0239-01-01 158
- 975-0239-01-01 C–5 159
- CAUTION: Damage to Equipment 161
- Schneider Electric 166
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